Maintenance is important for every organization that is equipped with a lot of assets and pieces of equipment. Without maintenance, assets performance will decrease, and chances of asset failure will increase. That is why it is essential to provide maintenance on time.
When maintenance is a major concern, it is important to decide which maintenance strategy will be better for your business. Maintenance ensures that maximum efficiency can be achieved for each piece of equipment.
For achieving the maximum efficiency of equipment, the organization must be equipped with automated software. This automated software can be a computerized maintenance management system (CMMS).
If an organization is not equipped with automated software it can lead to several inefficiencies. A computerized maintenance management system (CMMS) ensures that assets and pieces of equipment are well maintained.
For asset maintenance this software provides proactive maintenance, it is an essential feature when an organization wants to keep its assets maintained and optimized.
What Is Proactive Maintenance?
Proactive maintenance is a maintenance strategy that does not wait for assets to fail. When equipment shows any signs of failure or when equipment is not working properly then the equipment is scheduled for maintenance.
The objective of a proactive maintenance solution is to keep assets maintained, minimize maintenance expenses and prolong asset life. Most importantly avoid failure before it can occur.
For proactive maintenance data is utilized so that anticipation can be made to avoid asset failure. Proactive maintenance helps in identifying maintenance inefficiencies.
Is a Proactive Maintenance Solution Can Be Categorized?
Proactive maintenance solutions can be categorized into preventive maintenance and predictive maintenance. Both these maintenance types work proactively, they keep track of maintenance and avoid asset failure.
Meanwhile, most of the organizations that use proactive maintenance emphasize preventive maintenance because it is simple and cost-effective in the long term.
Whereas predictive maintenance needs more resources to implement. However, it has a huge market as well.
According to Market and Market, “The global predictive maintenance market size is expected to grow from USD 4.0 billion in 2020 to USD 12.3 billion by 2025, at a Compound Annual Growth Rate (CAGR) of 25.2% during the forecast period.”
What Are the Inefficiencies That Proactive Maintenance Solution Eliminates?
There are several inefficiencies that proactive maintenance solution eliminates that we have discussed below:
1. Maintenance Tracking
Maintenance can make or break asset performance, in order to do so, maintenance shall be provided on time so that failure cannot occur.
When you keep track of maintenance it allows you to schedule maintenance on time. Moreover, with this software maintenance tracking is simple when you have assets in abundance.
2. Asset Failure
If you ignore asset malfunction, then it starts causing issues in other parts of the machine as well. It can also lead to catastrophic asset failure.
3. Asset Performance
When assets are not maintained then their performance keeps on decreasing with time. It also leads to increased downtime and a compromising return on investment.
Proactive maintenance solution and computerized maintenance management system ensure that asset is provided maintenance on time and necessary updates are given to equipment so that performance of an asset is maximized and return on investment also increases.
4. Unable to Identify the Problem
One of the most basic problems is that the maintenance team is not able to identify the issue that causes a problem. The reason behind this they do not keep track of asset history.
Asset history is very important in maintenance it let you know when a specific asset was given maintenance, what was the issue, and what solution is provided to the asset!
This type of information is very crucial in identifying the root problem. Not only in identifying but also helps in resolving the issue.
5. Decreased Asset Life
Irregular asset maintenance not only impacts business but also affects asset performance and health. As a result, asset life decreases.
Maintenance ensures that uptime increases and downtime decrease for each piece of equipment. When maintenance is done on time it minimizes maintenance expenses and improved performance can be seen.
If pieces of equipment are well maintained, then it leads to better outcomes such as delivery on time and happy customers.
CMMS provides proactive maintenance, and it is essential for running a business efficiently. It helps in monitoring the condition of the asset and deciding based on the data history.
It can be used in various ways if your organization has not invested in this software then you are missing something huge!
Frequently Asked Questions (FAQs)
1. Why are proactive maintenance and reactive maintenance different from each other?
Proactive maintenance is done before asset failure occurs and reactive maintenance is done after the failure. Reactive maintenance can be used on those which are non-critical whereas proactive maintenance is done on those assets which are critical and there is a dependency on these types of assets.
2. How is maintenance scheduled with equipment software?
Detail inspection is done and after collecting data an average is generated for providing maintenance and then software schedules maintenance. Then asset is checked whether it has worked fine till the next scheduled maintenance or not! If yes, then it will go on if not then changes are made in the maintenance schedule.
3. How CMMS is helpful in making the asset more efficient?
CMMS makes assets more efficient and plays a crucial role in asset optimization. For this purpose, asset insights are used and set up maintenance on time. Work allocation to maintenance team & task list is created so that no maintenance work is delayed, downtime is minimized, and asset performance is maximized.